Rev Up Your Automotive Smarts

DIY Brake Line Extension: Step-by-Step Guide for Beginners and Experts Alike

Overview

  • The extended lines allow for a wider range of motion, enabling riders to apply braking pressure gradually and smoothly, resulting in improved control and reduced risk of skidding or lock-ups.
  • Brake line extensions enhance the feel of the brake pedal, providing riders with a more responsive and tactile experience.
  • By increasing the volume of brake fluid in the system, the extensions act as a reservoir, allowing for better heat dissipation and maintaining optimal braking performance.

Brake line extensions for Can-Am vehicles are indispensable upgrades that empower riders to enhance their braking capabilities and elevate their overall riding experience. By extending the length of the brake lines, these extensions provide greater flexibility, allowing for increased brake modulation and improved control. In this comprehensive guide, we will delve into the advantages of Can-Am brake line extensions, explore their installation process, and provide valuable tips for optimizing their performance.

Advantages of Can-Am Brake Line Extensions

Enhanced Braking Modulation

Can-Am brake line extensions grant riders the ability to modulate their braking force more precisely. The extended lines allow for a wider range of motion, enabling riders to apply braking pressure gradually and smoothly, resulting in improved control and reduced risk of skidding or lock-ups.

Increased Braking Power

By extending the brake lines, more fluid is introduced into the system, which increases the hydraulic pressure applied to the brake calipers. This added pressure translates into increased braking power, allowing riders to stop their vehicles more effectively in shorter distances.

Improved Pedal Feel

Brake line extensions enhance the feel of the brake pedal, providing riders with a more responsive and tactile experience. The extended lines reduce the amount of pedal travel required to engage the brakes, resulting in a firmer and more direct pedal feel.

Reduced Fade

Extended brake lines help to reduce brake fade, which is a phenomenon where the braking power diminishes after repeated or prolonged braking. By increasing the volume of brake fluid in the system, the extensions act as a reservoir, allowing for better heat dissipation and maintaining optimal braking performance.

Compatibility with Larger Tires

Can-Am brake line extensions are particularly beneficial for vehicles equipped with larger tires. The increased tire diameter requires longer brake lines to ensure proper reach and prevent brake drag.

Installation Process: A Step-by-Step Guide

Materials Required:

  • Can-Am brake line extensions
  • Brake fluid
  • Flare wrench
  • Torque wrench
  • Brake line cutter

Steps:

1. Safety First: Park the vehicle on a level surface and engage the parking brake.
2. Gather Materials: Collect all necessary materials and ensure they are within reach.
3. Remove Old Brake Lines: Using the flare wrench, carefully disconnect the old brake lines from the calipers and master cylinder.
4. Install New Brake Line Extensions: Connect the brake line extensions to the calipers and master cylinder using the flare wrench. Tighten the fittings to the specified torque.
5. Bleed the Brake System: Fill the brake system with fresh brake fluid and bleed the lines to remove any air bubbles.
6. Test the Brakes: Pump the brake pedal several times to ensure proper operation and pedal feel.

Tips for Optimizing Performance

Use High-Quality Brake Lines

Invest in high-quality brake lines made from durable materials, such as stainless steel or reinforced rubber. These lines will resist corrosion and provide superior performance.

Proper Routing

Route the brake lines carefully to avoid sharp bends or kinks. Ensure that the lines are secured with zip ties or brackets to prevent damage or movement.

Regular Maintenance

Regularly inspect the brake lines for any signs of wear or damage. Replace the lines if necessary to maintain optimal braking performance.

Upgrade Brake Pads and Rotors

Consider upgrading your brake pads and rotors to complement the brake line extensions. High-performance brake pads provide increased friction, while slotted or drilled rotors improve heat dissipation.

The Bottom Line: Empowering Control and Safety with Can-Am Brake Line Extensions

Can-Am brake line extensions are essential upgrades that enhance braking modulation, increase braking power, improve pedal feel, reduce fade, and accommodate larger tires. By following the installation process and optimization tips outlined in this guide, riders can unlock the full potential of their Can-Am vehicles and elevate their riding experience to new heights. Embracing the power of brake line extensions empowers riders with greater control and confidence, ensuring a safe and exhilarating journey every time they hit the trails.

Questions You May Have

Q: What is the recommended length for Can-Am brake line extensions?

A: The optimal length varies depending on the vehicle model and the size of the tires installed. It is recommended to consult with a qualified technician or refer to the manufacturer’s specifications for the appropriate length.

Q: Can I install brake line extensions on my own?

A: While it is possible to install brake line extensions yourself, it is highly recommended to have the installation performed by a qualified mechanic. Improper installation can compromise the safety and performance of your braking system.

Q: How often should I bleed my brake lines after installing extensions?

A: It is recommended to bleed the brake lines immediately after installation and periodically thereafter, especially if the lines are exposed to extreme conditions or heavy use. Bleeding the lines removes any air bubbles that may have entered the system and ensures optimal braking performance.

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About the Author
Cars have been my passion from a young age as I enjoyed learning how engines work, spending hours dreaming about the supercars I hoped to own, and I now have my dream job as a product designer for a luxury automaker. In my spare time I love going to car...