Rev Up Your Automotive Smarts

DOT 4 Brake Fluid: The Silent Killer of Your Car’s Brakes

Key points

  • The presence of borate esters in DOT 4 brake fluid can lead to corrosive effects on certain metal components, particularly those made of aluminum and magnesium.
  • Store DOT 4 brake fluid in a sealed container in a cool, dry environment.
  • Understanding the corrosive nature of DOT 4 brake fluid is crucial for maintaining the safety and performance of vehicles.

Brake fluids play a crucial role in ensuring the safety and performance of vehicles. Among the various types of brake fluids, DOT 4 is commonly used in many automotive applications. However, concerns linger regarding its corrosive nature. This blog post delves into the intricacies of DOT 4 brake fluid’s corrosiveness, exploring its effects on different materials and providing valuable insights for vehicle owners and enthusiasts alike.

Understanding the Composition of DOT 4 Brake Fluid

DOT 4 brake fluid is formulated from a blend of polyalkylene glycol ethers, borate esters, and corrosion inhibitors. These components provide the necessary properties for effective braking, including high boiling point, low viscosity, and resistance to water absorption.

Corrosive Effects on Metal Components

The presence of borate esters in DOT 4 brake fluid can lead to corrosive effects on certain metal components, particularly those made of aluminum and magnesium. These metals are susceptible to oxidation, which can result in the formation of corrosion products that impair the functionality of brake systems.

Impact on Rubber and Plastic Parts

DOT 4 brake fluid can also have adverse effects on rubber and plastic components within the brake system. Over time, the fluid can cause these materials to swell, soften, or crack, compromising their integrity and potentially leading to leaks or system failures.

Corrosion Inhibition and Mitigation

To mitigate the corrosive effects of DOT 4 brake fluid, manufacturers incorporate corrosion inhibitors into the formulation. These inhibitors form a protective layer on metal surfaces, reducing the risk of oxidation and prolonging the life of brake components.

Factors Affecting Corrosion

Several factors influence the corrosive effects of DOT 4 brake fluid, including:

  • Fluid age: As DOT 4 brake fluid absorbs moisture over time, its corrosive properties can increase.
  • Moisture content: Excessive moisture in the brake fluid can promote corrosion and reduce its effectiveness.
  • Temperature: High temperatures can accelerate the corrosive effects of DOT 4 brake fluid.
  • Material compatibility: The type of metal or plastic used in brake components can affect their susceptibility to corrosion.

Maintenance and Prevention

To minimize the corrosive effects of DOT 4 brake fluid, regular maintenance and preventive measures are essential:

  • Regular fluid changes: Replace DOT 4 brake fluid every 2-3 years or according to the manufacturer’s recommendations.
  • Moisture removal: Use DOT 4 brake fluid that contains moisture-absorbing additives.
  • Component inspection: Regularly inspect brake components for signs of corrosion and replace them as needed.
  • Proper storage: Store DOT 4 brake fluid in a sealed container in a cool, dry environment.

Alternatives to DOT 4 Brake Fluid

For applications where corrosion resistance is a primary concern, alternative brake fluids may be considered:

  • DOT 5: Silicone-based brake fluid with excellent corrosion resistance but lower boiling point than DOT 4.
  • DOT 5.1: Glycol-ether-based brake fluid with improved corrosion protection compared to DOT 4.
  • DOT 3: Polyglycol-based brake fluid with lower corrosion resistance but higher boiling point than DOT 4.

Takeaways: Striking a Balance

Understanding the corrosive nature of DOT 4 brake fluid is crucial for maintaining the safety and performance of vehicles. By adhering to regular maintenance practices, minimizing moisture exposure, and considering alternative fluids when necessary, vehicle owners can mitigate corrosion and ensure the longevity of their brake systems.

Information You Need to Know

Q: How often should I change DOT 4 brake fluid?
A: Every 2-3 years or according to the manufacturer’s recommendations.

Q: Can I mix DOT 4 brake fluid with other types?
A: No, mixing different types of brake fluids can compromise their effectiveness and cause corrosion.

Q: What are the signs of brake fluid corrosion?
A: Rust or pitting on metal components, swelling or cracking of rubber and plastic parts, and reduced brake performance.

Was this page helpful?No
About the Author
Cars have been my passion from a young age as I enjoyed learning how engines work, spending hours dreaming about the supercars I hoped to own, and I now have my dream job as a product designer for a luxury automaker. In my spare time I love going to car...