Rev Up Your Automotive Smarts

DIY Brake Caliper Bolt Removal: A Step-by-Step Blueprint to Free Stuck Bolts

Main points

  • If you are unable to loosen the caliper bolts with a socket wrench or impact wrench, you can use a breaker bar.
  • If you are unable to loosen the bolts with a socket wrench or impact wrench, you can use a breaker bar.
  • A brake caliper bolt is seized if you are unable to loosen it with a socket wrench, impact wrench, or breaker bar.

Brake caliper bolts can be notoriously difficult to loosen, especially if they have been in place for a long time. But with the right tools and techniques, you can get them loose without damaging them or your brake system.

Tools You’ll Need

  • Socket wrench or impact wrench
  • Breaker bar
  • Penetrating oil
  • Wire brush
  • Copper anti-seize lubricant

Safety First

Before you start working on your brakes, be sure to take the following safety precautions:

  • Park your car on a level surface and engage the parking brake.
  • Chock the wheels to prevent the car from rolling.
  • Wear safety glasses and gloves.

Step-by-Step Instructions

1. Locate the caliper bolts. The caliper bolts are usually located on the back of the brake caliper. They are typically 17mm or 19mm bolts.
2. Apply penetrating oil. Spray penetrating oil around the caliper bolts and let it soak in for a few minutes. This will help to loosen the bolts and make them easier to remove.
3. Use a socket wrench or impact wrench. If you have a socket wrench, use it to loosen the caliper bolts. If you have an impact wrench, set it to the lowest setting and use it to loosen the bolts.
4. Use a breaker bar. If you are unable to loosen the caliper bolts with a socket wrench or impact wrench, you can use a breaker bar. A breaker bar is a long, metal bar that provides additional leverage.
5. Be patient. It may take some time to loosen the caliper bolts. Don’t force them, or you could damage them or the brake system.
6. Clean the bolts. Once you have loosened the caliper bolts, remove them and clean them with a wire brush. This will remove any dirt or debris that could prevent them from being properly tightened.
7. Apply copper anti-seize lubricant. Apply a thin layer of copper anti-seize lubricant to the threads of the caliper bolts. This will help to prevent them from seizing up in the future.
8. Tighten the caliper bolts. Tighten the caliper bolts to the specified torque using a torque wrench. This will ensure that the bolts are properly tightened and that the brake system is functioning properly.

Troubleshooting

If you are having trouble loosening the caliper bolts, try the following troubleshooting tips:

  • Use a penetrating oil. Penetrating oil can help to loosen the bolts and make them easier to remove.
  • Use a breaker bar. A breaker bar can provide additional leverage, which can help to loosen the bolts.
  • Heat the bolts. Heating the bolts can help to expand them and make them easier to remove.
  • Drill out the bolts. If all else fails, you can drill out the bolts. However, this is a last resort, as it can damage the brake caliper.

Wrapping Up

Loosening brake caliper bolts can be a challenging task, but it is possible with the right tools and techniques. By following the steps outlined in this guide, you can safely and effectively loosen the caliper bolts and complete your brake repair.

Frequently Asked Questions

Q: What is the best way to loosen brake caliper bolts?

A: The best way to loosen brake caliper bolts is to use a socket wrench or impact wrench with penetrating oil. If you are unable to loosen the bolts with a socket wrench or impact wrench, you can use a breaker bar.

Q: How do I know if a brake caliper bolt is seized?

A: A brake caliper bolt is seized if you are unable to loosen it with a socket wrench, impact wrench, or breaker bar.

Q: What should I do if a brake caliper bolt is seized?

A: If a brake caliper bolt is seized, you can try to loosen it by applying heat. If this does not work, you can drill out the bolt. However, this is a last resort, as it can damage the brake caliper.

Was this page helpful?No
J
About the Author
Cars have been my passion from a young age as I enjoyed learning how engines work, spending hours dreaming about the supercars I hoped to own, and I now have my dream job as a product designer for a luxury automaker. In my spare time I love going to car...