Key points
- The gear oil drain plug is usually located on the bottom of the engine crankcase, near the gear lever.
- Apply a small amount of new gear oil to the threads of the drain plug.
- Pour the new gear oil into the crankcase until it reaches the specified level, as indicated in your owner’s manual.
Maintaining your Suzuki Access 125 is crucial for its optimal performance and longevity. One essential maintenance task is changing the gear oil, which lubricates the gears and prevents wear and tear. This guide will provide you with a step-by-step process on how to change gear oil in your Suzuki Access 125.
Materials Required
- New gear oil (SAE 90 or 10W-40)
- Funnel
- Drain pan
- 10mm socket or wrench
- New washer for drain plug
Safety Precautions
- Park the scooter on a level surface and engage the parking brake.
- Allow the engine to cool down completely before starting any work.
- Wear gloves and safety glasses for protection.
Step-by-Step Instructions
1. Locate the Gear Oil Drain Plug
- The gear oil drain plug is usually located on the bottom of the engine crankcase, near the gear lever.
- It is a 10mm bolt.
2. Place the Drain Pan
- Position the drain pan under the drain plug to catch the old gear oil.
3. Remove the Drain Plug
- Use the 10mm socket or wrench to loosen and remove the drain plug.
- Old gear oil will start to drain out.
4. Allow the Gear Oil to Drain
- Allow all the old gear oil to drain out thoroughly.
- This may take several minutes.
5. Clean the Drain Plug and Washer
- Clean the drain plug and washer with a clean cloth to remove any debris.
- Replace the old washer with a new one.
6. Reinstall the Drain Plug
- Apply a small amount of new gear oil to the threads of the drain plug.
- Hand-tighten the drain plug into the crankcase.
- Use the socket or wrench to further tighten the plug until snug.
7. Fill with New Gear Oil
- Locate the gear oil fill plug, which is usually on the side of the crankcase.
- Remove the fill plug and insert the funnel.
- Pour the new gear oil into the crankcase until it reaches the specified level, as indicated in your owner’s manual.
8. Check the Gear Oil Level
- Remove the funnel and insert the dipstick into the fill hole.
- Pull out the dipstick and check the oil level.
- The oil level should be between the “min” and “max” marks on the dipstick.
9. Reinstall the Fill Plug
- Wipe the dipstick clean and reinsert it into the fill hole.
- Tighten the fill plug securely.
Post-Maintenance Checks
- Start the scooter and run it for a few minutes to circulate the new gear oil.
- Check for any leaks from the drain plug or fill plug.
- Re-check the gear oil level after a few days to ensure it remains at the correct level.
Wrapping Up: Maintaining Your Suzuki Access 125
Changing the gear oil in your Suzuki Access 125 is a straightforward task that can be easily performed at home. By following these steps and adhering to the maintenance schedule recommended by Suzuki, you can ensure the smooth and efficient operation of your scooter for years to come.
Frequently Discussed Topics
1. How often should I change the gear oil in my Suzuki Access 125?
- Consult your owner’s manual for the recommended gear oil change interval, which is typically every 2,500-3,000 kilometers or 6 months.
2. What type of gear oil should I use?
- Use SAE 90 or 10W-40 gear oil, as specified in your owner’s manual.
3. Can I use engine oil instead of gear oil?
- No, engine oil and gear oil are different and should not be used interchangeably. Gear oil is specifically formulated for use in gearboxes and contains additives that protect gears from wear and tear.
4. What are the signs of low gear oil?
- Difficulty shifting gears, grinding noises, and a burnt gear oil smell can indicate low gear oil levels.
5. Can I overfill the gear oil?
- Yes, overfilling the gear oil can cause pressure buildup in the gearbox and lead to leaks or damage. Check the gear oil level as per the instructions in this guide.