Quick Overview
- Connect one end of the fuel line to the fuel filter and the other end to the generator’s fuel inlet port.
- Use mounting brackets or straps to securely fasten the tank to the generator frame or a nearby surface.
- Building an extended fuel tank for your generator is a relatively simple and cost-effective way to extend its operating time during power outages.
With the increasing frequency and severity of power outages, having a reliable generator has become essential for many households. However, the limited fuel capacity of most generators can be a concern during extended outages. This is where an extended fuel tank comes in, providing peace of mind and uninterrupted power during critical situations. In this comprehensive guide, we’ll walk you through the step-by-step process of building an extended fuel tank for your generator.
Materials Required
- Compatible fuel tank (larger than the original tank)
- Fuel line and connectors
- Fuel filter
- Mounting brackets or straps
- Tools: wrenches, screwdrivers, pliers, etc.
Step-by-Step Instructions
1. Determine Fuel Tank Compatibility
Ensure that the extended fuel tank you choose is compatible with your generator’s make and model. It should have the appropriate fittings and capacity to match your generator’s fuel requirements.
2. Remove the Original Fuel Tank
Disconnect the original fuel tank from the generator by removing the fuel line and any mounting hardware. Clean the generator’s fuel inlet and outlet ports.
3. Install the Fuel Filter
Attach a fuel filter to the inlet port of the extended fuel tank. This will help protect the generator’s fuel system from contaminants.
4. Connect the Fuel Line
Connect one end of the fuel line to the fuel filter and the other end to the generator’s fuel inlet port. Secure the connections with fuel line connectors.
5. Mount the Extended Fuel Tank
Determine a suitable mounting location for the extended fuel tank. Use mounting brackets or straps to securely fasten the tank to the generator frame or a nearby surface.
6. Test the Fuel System
Pour fuel into the extended tank and reconnect the generator’s battery. Start the generator and check for any leaks or issues. Allow the generator to run for a short period to ensure proper fuel flow.
7. Monitor Fuel Levels
Regularly monitor the fuel level in the extended tank and refill as needed. The additional fuel capacity will extend the generator’s operating time, providing you with peace of mind during extended outages.
Safety Precautions
- Always follow the manufacturer’s instructions for your generator.
- Use only approved fuel and fuel containers.
- Store fuel in a well-ventilated area away from heat and ignition sources.
- Never smoke or use open flames near fuel or generators.
- Keep the generator and fuel tank away from flammable materials.
Extended Fuel Tank Options
- Auxiliary Fuel Tank: A separate tank that is connected to the generator’s fuel system.
- Inline Fuel Tank: A tank that is installed inline between the original fuel tank and the generator.
- Saddle Fuel Tank: A tank that is mounted on top of the original fuel tank.
Choosing the Right Extended Fuel Tank
Consider the following factors when selecting an extended fuel tank:
- Capacity: Determine the additional runtime you need and choose a tank with sufficient capacity.
- Compatibility: Ensure the tank is designed for your specific generator model.
- Mounting: Consider the mounting options and choose a tank that can be securely attached to your generator.
- Durability: Opt for a tank made of durable materials that can withstand outdoor conditions.
The Bottom Line: Empowering Your Generator for Extended Outages
Building an extended fuel tank for your generator is a relatively simple and cost-effective way to extend its operating time during power outages. By following the steps outlined in this guide and adhering to safety precautions, you can ensure a reliable source of power even during extended outages.
Frequently Asked Questions
Q: What is the maximum capacity I can add to my generator’s fuel system?
A: The maximum capacity depends on the specific generator model and its fuel consumption rate. Consult the manufacturer’s specifications for guidance.
Q: Can I use any type of fuel tank for my generator?
A: No. Use only fuel tanks that are approved for gasoline or diesel, depending on your generator’s fuel type.
Q: How often should I replace the fuel filter in my extended fuel tank system?
A: Replace the fuel filter every 6-12 months, or more frequently if you notice a decrease in fuel flow or engine performance.