Rev Up Your Automotive Smarts

Boost Engine Performance: The Definitive Guide to Ignition Coil Output Voltage Testing

Highlights

  • The ignition coil is a crucial component in the ignition system of a vehicle, responsible for generating the high voltage necessary to create a spark at the spark plugs.
  • If the output voltage is too low, it may indicate a faulty ignition coil or a problem with the ignition system wiring.
  • If the multimeter reads zero volts, it may indicate an open circuit in the ignition system, such as a broken wire or a faulty ignition coil.

The ignition coil is a crucial component in the ignition system of a vehicle, responsible for generating the high voltage necessary to create a spark at the spark plugs. Measuring the ignition coil output voltage is essential for diagnosing ignition system problems and ensuring optimal engine performance. This guide will provide a detailed explanation of how to measure ignition coil output voltage using a multimeter.

Materials Required

  • Multimeter
  • Ignition coil
  • Spark plug wire
  • Gloves

Safety Precautions

  • Always wear gloves when working on the ignition system to prevent electrical shock.
  • Disconnect the negative battery terminal before performing any electrical work.
  • Ensure the engine is cool before touching any components.

Step-by-Step Instructions

1. Disconnect the Spark Plug Wire

  • Locate the spark plug wire connected to the ignition coil.
  • Grasp the boot of the spark plug wire and pull it straight up to disconnect it from the coil.

2. Connect the Multimeter

  • Set the multimeter to the AC voltage range (usually 200 volts or higher).
  • Connect the positive (red) lead of the multimeter to the terminal on the ignition coil where the spark plug wire was connected.
  • Connect the negative (black) lead of the multimeter to a good ground point on the engine, such as the battery negative terminal.

3. Start the Engine

  • Have an assistant start the engine while you monitor the multimeter.

4. Measure the Output Voltage

  • Observe the reading on the multimeter. The output voltage should be within the manufacturer’s specifications, which can typically be found in the vehicle’s service manual.

5. Troubleshooting

  • If the output voltage is too low, it may indicate a faulty ignition coil or a problem with the ignition system wiring.
  • If the output voltage is too high, it may indicate a short circuit in the ignition system.

6. Reconnect the Spark Plug Wire

  • Once the measurement is complete, reconnect the spark plug wire to the ignition coil.

7. Reset the Multimeter

  • Turn off the multimeter and set it to the lowest voltage range to avoid damage if it is accidentally connected to a high voltage source.

Interpreting the Results

  • Normal Range: The output voltage should be within the manufacturer’s specifications, typically between 15,000 and 30,000 volts.
  • Low Voltage: Output voltage below the specified range indicates a weak or faulty ignition coil.
  • High Voltage: Output voltage above the specified range may indicate a short circuit in the ignition system.

Diagnosing Ignition Coil Problems

  • Weak or Faulty Ignition Coil: If the output voltage is significantly below the specified range, the ignition coil may be weak or faulty.
  • Short Circuit: If the output voltage is significantly above the specified range, there may be a short circuit in the ignition system wiring or components.
  • Open Circuit: If the multimeter reads zero volts, it may indicate an open circuit in the ignition system, such as a broken wire or a faulty ignition coil.

Tips

  • Use a high-quality multimeter with a wide voltage range to ensure accurate measurements.
  • Perform the test in a well-ventilated area to avoid exposure to harmful fumes.
  • If you are not comfortable performing this test, consult a qualified mechanic.

Information You Need to Know

1. What are the symptoms of a faulty ignition coil?

  • Difficulty starting the engine
  • Misfiring or rough engine idle
  • Reduced engine power
  • Check engine light illumination

2. Can I replace the ignition coil myself?

  • Yes, it is possible to replace the ignition coil yourself if you have basic mechanical skills and follow the manufacturer’s instructions carefully.

3. How often should I test the ignition coil output voltage?

  • It is recommended to test the ignition coil output voltage every 30,000 to 50,000 miles or as part of a regular vehicle maintenance schedule.

4. What is the difference between primary and secondary ignition coil voltage?

  • Primary voltage is the voltage applied to the ignition coil from the battery, typically around 12 volts. Secondary voltage is the high voltage generated by the ignition coil, typically between 15,000 and 30,000 volts.

5. What is a dwell meter?

  • A dwell meter is a specialized tool used to measure the dwell time, which is the amount of time the ignition coil is energized. It can help diagnose ignition system problems related to the ignition coil or distributor.
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About the Author
Cars have been my passion from a young age as I enjoyed learning how engines work, spending hours dreaming about the supercars I hoped to own, and I now have my dream job as a product designer for a luxury automaker. In my spare time I love going to car...