Rev Up Your Automotive Smarts

Uncover the Dirt: How to Test Ignition Coil on Your Dirt Bike

Quick summary

  • The ignition coil, a crucial component in your dirt bike’s ignition system, plays a pivotal role in transforming electrical energy into high-voltage sparks that ignite the air-fuel mixture in the engine.
  • If the resistance tests fall within the specified values and the spark plug test shows a strong spark, the ignition coil is likely functioning correctly.
  • If the voltage test shows a low or no voltage, the problem may lie elsewhere in the ignition system, such as the ignition module or wiring harness.

The ignition coil, a crucial component in your dirt bike’s ignition system, plays a pivotal role in transforming electrical energy into high-voltage sparks that ignite the air-fuel mixture in the engine. When your dirt bike experiences ignition problems, testing the ignition coil becomes essential to pinpoint the root cause. Here’s a comprehensive guide to help you diagnose and troubleshoot your ignition coil effectively.

Understanding the Ignition Coil

The ignition coil consists of two windings: a primary winding with a low number of turns, and a secondary winding with thousands of turns. When an electrical current flows through the primary winding, it creates a magnetic field that induces a high voltage in the secondary winding. This high voltage is then sent to the spark plug, creating the spark that ignites the air-fuel mixture.

Symptoms of a Faulty Ignition Coil

Several symptoms can indicate a faulty ignition coil:

  • Difficulty starting the bike or intermittent stalling
  • Reduced engine performance or power loss
  • Rough idling or engine misfires
  • Backfiring or popping sounds from the exhaust
  • Visible damage or cracks on the ignition coil

Tools and Equipment Required

To test the ignition coil, you’ll need the following tools:

  • Multimeter
  • Spark plug socket wrench
  • Screwdriver
  • Ignition coil tester (optional)

Safety Precautions

Before starting the testing procedure, ensure you take the following safety precautions:

  • Wear safety glasses and gloves
  • Disconnect the negative terminal of the battery
  • Allow the engine to cool down completely

Step-by-Step Testing Procedure

1. Visual Inspection

Begin by visually inspecting the ignition coil for any obvious damage or cracks. Check the wiring harness for loose or damaged connections.

2. Primary Winding Resistance Test

Using a multimeter set to the ohms scale, measure the resistance between the two terminals of the primary winding. Refer to the manufacturer’s specifications for the correct resistance value.

3. Secondary Winding Resistance Test

Next, measure the resistance between the spark plug tower and the ground terminal of the ignition coil. Again, consult the manufacturer’s specifications for the expected resistance.

4. Spark Plug Test

Remove the spark plug and insert it into the spark plug tester. Crank the engine over and observe the spark. A strong blue spark indicates a healthy ignition coil.

5. Ignition Coil Tester

If you have an ignition coil tester, follow the manufacturer’s instructions to test the coil. This device can provide a more comprehensive diagnosis of the coil’s performance.

6. Voltage Test

With the engine running, use a multimeter set to the volts scale to measure the voltage at the spark plug wire. The voltage should be within the manufacturer’s specified range.

7. Resistance Test with the Engine Running

Measure the resistance between the primary terminals of the ignition coil while the engine is running. The resistance should increase slightly compared to the reading obtained with the engine off.

Interpreting the Results

  • If the resistance tests fall within the specified values and the spark plug test shows a strong spark, the ignition coil is likely functioning correctly.
  • If the resistance tests are out of range or the spark plug test shows a weak or no spark, the ignition coil may be faulty.
  • If the voltage test shows a low or no voltage, the problem may lie elsewhere in the ignition system, such as the ignition module or wiring harness.

Replacing the Ignition Coil

If the tests indicate a faulty ignition coil, it needs to be replaced. Follow these steps:

  • Disconnect the battery and remove the old ignition coil
  • Install the new ignition coil and tighten the mounting bolts
  • Reconnect the wiring harness and battery
  • Start the engine and verify proper operation

Troubleshooting Tips

  • If the ignition coil is new but still causing problems, check the wiring harness for any shorts or grounds.
  • If the ignition coil is getting too hot, it may be a sign of a weak battery or excessive current draw.
  • If the ignition coil fails repeatedly, there may be an underlying electrical issue that needs to be addressed.

Final Thoughts

Testing the ignition coil on your dirt bike is a crucial step in diagnosing and troubleshooting ignition problems. By following the steps outlined in this guide, you can effectively identify a faulty ignition coil and take the necessary steps to repair or replace it. Remember, a properly functioning ignition coil is essential for optimal engine performance and a reliable riding experience.

Frequently Discussed Topics

Q: Can I test the ignition coil without removing it from the bike?
A: Yes, you can perform the primary and secondary winding resistance tests with the ignition coil still installed. However, for a more comprehensive diagnosis, it’s recommended to remove the coil for the spark plug and voltage tests.

Q: What are the common causes of ignition coil failure?
A: Ignition coils can fail due to excessive heat, vibration, moisture, or electrical overloads.

Q: How often should I test the ignition coil?
A: Regularly testing the ignition coil is not typically necessary. However, if you experience ignition problems or suspect a faulty coil, testing it is recommended.

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About the Author
Cars have been my passion from a young age as I enjoyed learning how engines work, spending hours dreaming about the supercars I hoped to own, and I now have my dream job as a product designer for a luxury automaker. In my spare time I love going to car...