Rev Up Your Automotive Smarts

Brake Fluid: A Corrosive Conundrum – Discover the Why and Protect Your Car from Rust

Key points

  • When two dissimilar metals are in contact with each other in the presence of an electrolyte (such as brake fluid), galvanic corrosion can occur.
  • This process involves the transfer of electrons from one metal to the other, resulting in the corrosion of the less noble metal.
  • Understanding the corrosive nature of brake fluid is crucial for maintaining a safe and reliable braking system.

Brake fluid, an essential component of automotive braking systems, is renowned for its corrosive properties. Understanding the reasons behind this phenomenon is crucial for ensuring the longevity and safety of your vehicle.

Chemical Composition

Brake fluid is primarily composed of polyalkylene glycol ethers, which are hygroscopic, meaning they readily absorb moisture from the surrounding air. This absorbed water, along with the presence of additives, creates an environment conducive to corrosion.

Additives

Brake fluid contains various additives to enhance its performance and protect against wear and tear. However, some of these additives, such as corrosion inhibitors and antioxidants, can react with metal components in the braking system, leading to corrosion.

Dissolved Metals

As brake fluid circulates through the system, it comes into contact with various metal components, including iron, aluminum, and copper. These metals can dissolve into the fluid, forming salts that further contribute to corrosion.

Elevated Temperatures

Braking generates friction, which results in elevated temperatures within the braking system. These high temperatures can accelerate the corrosion process, as they increase the reactivity of the fluid and the dissolved metals.

Moisture Ingress

Brake systems are not completely sealed, allowing moisture to enter over time. This moisture can react with the fluid and form acids, which can corrode metal components.

Galvanic Corrosion

When two dissimilar metals are in contact with each other in the presence of an electrolyte (such as brake fluid), galvanic corrosion can occur. This process involves the transfer of electrons from one metal to the other, resulting in the corrosion of the less noble metal.

Types of Corrosion

Brake fluid can cause various types of corrosion, including:

  • Pitting corrosion: Small, localized pits that develop on the surface of metal components.
  • Crevice corrosion: Occurs in narrow crevices or gaps where moisture and oxygen can become trapped and accelerate corrosion.
  • Galvanic corrosion: As mentioned above, this occurs when two dissimilar metals are in contact with each other in the presence of an electrolyte.

Effects of Corrosion on Brake Systems

Corrosion in brake systems can have severe consequences, including:

  • Reduced braking performance: Corroded components can impair the functionality of the braking system, leading to longer stopping distances.
  • Leakage: Corrosion can weaken metal components, causing leaks and fluid loss.
  • Component failure: In extreme cases, severe corrosion can cause brake components to fail, leading to catastrophic consequences.

Prevention of Brake Fluid Corrosion

To prevent corrosion in brake systems, it is essential to:

  • Regularly flush brake fluid: Removing old, contaminated brake fluid helps prevent the accumulation of moisture and dissolved metals.
  • Use high-quality brake fluid: Choose brake fluid that meets the manufacturer’s specifications and contains effective corrosion inhibitors.
  • Seal the brake system: Ensure that the brake system is properly sealed to prevent moisture ingress.
  • Inspect brake components: Regularly inspect brake components for signs of corrosion and replace them as necessary.

Final Thoughts: Maintaining a Corrosion-Free Brake System

Understanding the corrosive nature of brake fluid is crucial for maintaining a safe and reliable braking system. By implementing preventive measures, such as regular fluid flushing and proper maintenance, you can minimize corrosion and ensure the longevity of your vehicle’s brakes.

Quick Answers to Your FAQs

Q: Why does my brake fluid turn brown?
A: Brown brake fluid indicates the presence of moisture, which can accelerate corrosion. It is recommended to flush the brake fluid immediately.

Q: Can I mix different types of brake fluid?
A: No, it is not recommended to mix different types of brake fluid, as they may have different chemical compositions and additives that can react negatively with each other.

Q: How often should I flush my brake fluid?
A: The recommended interval for brake fluid flushing varies depending on the vehicle and driving conditions. Consult your vehicle’s owner’s manual for specific recommendations.

Q: Can I use brake fluid to clean brake components?
A: No, brake fluid is not suitable for cleaning brake components. Use a dedicated brake cleaner instead.

Q: Is brake fluid flammable?
A: Yes, brake fluid is flammable, so it is important to keep it away from open flames and sparks.

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About the Author
Cars have been my passion from a young age as I enjoyed learning how engines work, spending hours dreaming about the supercars I hoped to own, and I now have my dream job as a product designer for a luxury automaker. In my spare time I love going to car...